Induction furnaces revolutionized the foundry industry. With metal making the foundation of the industrial expansion, cleaner, and cost-effective methods for smelting continue to arise. An induction forge uses high voltage primary coil to generate heat energy used in metal melting and forging. The method has proved to cleaner and more energy-efficient than traditional blast furnaces.
With 50% of the world’s steel used on buildings and infrastructure, demand for metals continues to increase. Investing in the right induction forging furnace will boost your metal production rates as well as increase efficiency. How do you select the right foundry machine for your needs? Here are some considerations you need to make when selecting the best induction heating equipment.
Energy efficiency in induction foundry is closely linked to power supply needs. Metals vary in their melting points, which are usually very high. The melting point for steel, for example, is 1370 degrees Celsius (about 2500 degrees Fahrenheit.) Energy efficiency is a vital aspect as it affects your production costs. The equipment you select should be energy efficient to avoid high electricity bills.
Additionally, the furnace you choose should take less time to heat up. If the induction forge heats up quickly, it reduces the time required to melt the metal. It not only saves you on energy but also increases productivity.
Composite Induction Forge Vs. Specific Induction Furnaces
Most industries producing melting furnaces churn out precise melting furnaces. These furnaces can only melt the select metal that the manufacturer built it for. This limits the number of metals that can be forged. It is advisable to invest in a universal induction furnace that can smelt an array of metals such as gold, steel, aluminum, and copper.
However, if you are in the precision casting business, most manufacturers provide for custom orders. You can request custom and more specific options for your furnace, tailored to your needs. Whether a copper or gold melting furnace, induction furnaces got your back.
Induction forges have deemed an improvement to electrical and gas furnaces. The industry has improved from the basic open furnaces to the more efficient induction heating coil. It is vital to choose a furnace with the up-to-date technology that provides for an easy to control melting system.
The machine will lead to a cleaner and more efficient metal melting. Modern forges provide for proper waste management systems with no harmful gases or dust produced. They are also less noisy, thus are more environmentally friendly.
Maintenance And Service Repairs
Just like any machine, induction forging furnaces are prone to the forces of wear and tear. The high heat environment does not help either. You will need a machine that can be easily be repaired or service to reduce production downtime.
It means that the forge’s spare parts should be readily available. The availability of replacement parts comes in handy, especially when dealing with refurbished equipment. Before buying that used inductotherm induction furnace, do your research on the availability of its spares. It may save you a great deal of time during machine break down or service.
Induction melting furnaces come in a variety of types and sizes. The wide array of options provides you with an opportunity to select the best foundry equipment tailored to your needs. Induction furnaces are available as large furnaces of about 12.5 metric tons for smelting purposes. They can also be small furnaces of only one kilogram for precise alloy casting.
The induction forging furnace manufacturer you choose ought to provide a variety of capacities to choose from depending on your smelting needs.
Selecting the right induction forging furnace requires proper research. You need a good understanding of your business needs before heading out to hunt for one. Remember to factor in their energy efficiency, their melting capacity, and the technology used. With the few tips mentioned above, you can make an informed decision on the best furnace for your business needs.